The Hybrid® Rigid Door

Rigid Doors

The Hybrid® high speed rigid doors is a new generation of the high speed  door business. Historically one of main weakness of high speed doors is security, cause of light materials for high speed security always problem when it is applied.

Some company try to solve this problem with very sophisticated system with extreme head ache and Money, truly this type doors speed and secure but real benefit of the door is controversial cause of extreme price and maintanance requirments.

Our Engineer develop a new generation high speed and secure system under our main philosophical principles that is simple and robus.

This new generation high speed rigid doors supply to client fast operations, security, and durability with comperable price and very low maintanance.

Structure

Structures

Structure is made from high straight extruded Aluminum (Alloy 6063-T6) fixed with bolt & only top cover is made by galvanised steel sheets. All side guides and bottom frames are manufactured to avoid welding, gap and rust. Stainless Steel AISI (304/306) or normal steel structure can be manufactured for special area.

Fabric

Fabric has long life and it has very high resistance against UV radiation, VALMEX POLYMAR ® Industrial  Fire resist 900 gr/m2  1-2 mm 1100 Dtx B 6000 Panama SIO – LINE + DIN EN ISO 2286 – 2 –CE. Tensile Straight 4300/4000 N/50 mm DIN 53354.  Tear Strength 500/500 N DIN 53363

Colour

Wide range of fabric colours are available like RAL 9002-9006-1001 -3001 – 5007-6001-7071.

Pvc-Ral Colours

Security Material

The Hybrid door system is combination of the fabric and rigid aluminium materials.  Aluminium or steel lamellas is chosen according to wind resistance and clients requirements, All  lamellas is filled with high density polyurethane foam. Aluminium lamellas is 18.5 mm nominal thickness with height is 77 mm. Steel lamellas can be changed according to clients requirements

Security Metarials

Fire Resistance

Fire resistance of the fabric is suitable for any fire safety regulations. Relative Standard is DIN 4102-B1. These materials are tough to ignite. They include materials such as wood treated with a fire retardant and rigid foam plastics. A fire must extinguish itself when the source of the fire is removed.

Isolation materials polyurethane has weakness against to fire “ignition barrier” in accordance with section R314.

Safety

All the doors are manufactured according to CE Standard- Industrial, commercial
Product standard - Applicable Directives 89/106/EC-99/93/E
Applicable Standards: - EN 13241-1:2003+A1:2011-EN 12978:2008.

Safety

Equipment

Safety photo cell beam, thermic resistance, soft bottom edge, emergency button warning light and buzzer  is supplied Standard equipment Optionally  Aluminium bottom parts Bottom safety edge and pneumatic safety edge is available.

Equipments

Speed

Cold Saver High Speed Doors can be operated at a standard 1.2 mt /sec (EN 12453) and speed range can be designed upto 150 cm/sec.

Motor and Gearbox

Motor and Gearbox

Motor power from 1HP upto 4HP, Operations voltage 380-440 V 3phase 50-60 Hz depending upon dimensions of the doors. 3 Phase operation voltage is required for continuous industrial operations. Gearbox is chosen for special high torque worm hole design gearbox. All materials are manufactured according to CE norm.

Control Board

Control board is designed according to CE 2006/95 EC and NEMA ICS 2 Standard to operate 3 phase motor with rotate switch. Audible and visual warning devices automatically signal for 5 seconds before any door section movement, remain continuously on while the door is in motion and reset immediately after movement stops. IP 65 Box Emergency button Circuit Breakers Warning light Buzzer, Plug in technology served with universal spare parts.

Optionally

Frequency converters control board with touch less button-Mono phase operators control board is available.

Control Boards

Control board is designed according to CE 2006/95 EC and NEMA ICS 2 Standard to operate 3 phase motor with rotate switch. Audible and visual warning devices automatically signal for 5 seconds before any door section movement, remain continuously on while the door is in motion and reset immediately after movement stops. IP 65 Box Emergency button Circuit Breakers Warning light Buzzer, Plug in technology served with universal spare parts.

Optionally

Frequency converters control board with touch less button-Mono phase operators control board is available.

Operations

The Hybrid high speed roll up  fabric door is guided up and down in the weather sealing vertical guides attached to structure. Door is controlled by three buttons marked "Open," "Close," and "Stop." It is controlled by momentary pressure to open and constant pressure to close. (Reverse is available) it can be operated with Radar, Remote controller, Metallic Loop Detectors, Pull rope switch as an options.

Loop detectors
Together with inductive loops laid beneath the surface, LC series loop detectors form a universal sensor system for detecting vehicles and forklift. Human traffic is not detectable with loop detectors.

Infrared Radar;

Opening impulse sensor for automatic doors and industrial doors i Motion sensor for people and objects.

Remote Controller;

Is a component of an electronic device to operate the device with radio frequency from a long distance (25 mt up to 100 mt)

Manual Operations;

In Emergency situations or power is of Doors can be operated manually with standard hand crank attached to output shaft of motor.